Les Serres Toundra - Taking a “brown” turn

Logo serre tourndra - Cascades case study

Taking a “brown” turn: when an eco-responsible packaging choice becomes profitable

August 9, 2021

Toundra Greenhouse serres - case study

About Serres Toundra

Serres Toundra is the largest producer of cucumbers in Quebec and offers a superior quality vegetable through environmentally friendly production. Located in a continental climate (Quebec, Canada), Serres Toundra operates in highly technological facilities.

www.serrestoundra.com  

 

Serres Toundra challenge: Finding a recyclable tray that meets its performance criteria

At Serres Toundra, the desire to limit its environmental impact is manifested by, among other things: 

  • The recovery of rainwater and snowmelt. No drinking water from cities or from the water table is used.
  • The reuse of hot water from a nearby plant to heat greenhouses.
  • The use of a recovery system eliminating fertilizer discharges.

Serres Toundra selection criteria:

In 2019, following its values in sustainable development, the Serres Toundra team began looking for a packaging product to replace its polystyrene trays. The goal? To find a solution that would meet a series of criteria combining performance and respect for the environment.

 

icon Recyclable

Recyclable

icon Compatible with its packaging equipment

Compatible with its packaging equipment

icon Rigid and moisture resistant

Rigid and moisture resistant

icon Produced and delivered by a reliable supplier

Produced and delivered by a reliable supplier

icon Attractive

Attractive

The team first turned to a tray made of molded pulp, known for its eco-friendly nature. However, the packaging proved to be ineffective at withstanding the moisture of the cucumbers. Only three days after its arrival at the point of sale, the container had lost its rigidity, leaving the consumer perplexed by the look of the packaging.

Serres Toundra had no choice but to consider another solution.

The solution:

Vegetable cascades Cardboard trays

Cascades’ cardboard tray

That’s when Cascades came on the scene with its 100% recycled, recyclable and compostable cardboard tray.

Unlike the previous packaging, the Cascades cardboard tray retains moisture perfectly, preserving its rigidity and the integrity of the cucumber for more than 2 weeks, at the point of sale. Another good news is that this solution generates significant savings in the long run thanks to the elimination of losses during the assembly process.

Éric Dubé

CEO, Serres Toundra

“After a week of testing with the Cascades tray, we knew we had found our solution. It’s hard to say that cardboard packaging alone explains our sales growth, but I’m sure it allows us to stand out from our competitors and be favored by retailers.”

A winning partnership

The collaborative spirit and agile practices of the two companies made it possible to adjust the producer’s assembly line in less than four days, while minimizing the financial impact of this innovative transition.

“The Cascades team deploys its best specialists to optimize operations and reduce the impact of securing a new packaging solution. That’s our way of doing things,” says Jérôme Porlier, V-P Operations at Cascades.

Brown is the new black

Serres Toundra environmental concerns are shared by consumers more than ever. A survey of U.S. consumers confirms that 55% of them are extremely or very concerned about the environmental impact of product packaging.1

It’s not surprising that Serres Toundra customers appreciate that the packaging is made of 100% recycled fibres and is recyclable/compostable. In fact, consumer surveys conducted by Cascades show that cardboard is perceived as more environmentally responsible than any other food packaging material.

1. Sustainability in packaging: Inside the minds of US consumers, McKinsey & Company, October 21, 2020

Cascades sustainability experts analyzed the packaging choices of Serres Toundra.

In 2020, the Cascades cardboard tray allowed Serres Toundra to:

icon Reduce its GHGs

Reduce its GHGs by 33%2

icon Preserve 2,000 trees<

Preserve 2,000 trees3

If you want to understand the environmental impact of your packaging, contact a Cascades expert in sustainable development:

2. Based on the Life Cycle Assessment of the Cascades product (Ageco Group)
3. Based on calculations from the Environmental Protection Agency

La fraîcheur des poissons et fruits de mer se préserve durant le transport grâce à un isolant étanche et innovant. 
La solution idéale de remplacement écoresponsable aux emballages non recyclables.

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